What if Honda kept making the MBX80 in 1989/90 what would the brochure look like? Just for fun here is my interpretation in the style of the late 80's marketing department using the NS125R brochure for inspiration, what do you think?
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inspired by... |
As with all projects you always have an extensive list of stuff you want to change, maybe its things nobody else will ever see but just bug the cr@p out of you. While I was ordering from CMSNL I took the time to order a couple of those annoying parts.
2 x replacement screws for the speedo fascia
1 x replacement drum brake rocker arm, bolt and nut.
1 x wear indicator and felt.
All small stuff, but progress!
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before |
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after |
Ouch... I routinely roll the MBX out the garage, fuel tap on, choke on, foot peg up and prod the kickstarter and snap, the kick start shaft snaps clean against the crank case and takes a little bit of leg with it.
Looking at the owners manual its not a massive job and the kick start shaft can be replaced with the engine in. Also in the owners manual it states that there are service limits not only on the shaft (6) but also the idler gear (2), inspection on the oil pump gear (1) and both kick start springs (8 and 5), so I decided to replace the lot including the collar (9), ratchet (4) and ratchet gear (3).
For availability all parts were bought via David Silver Spares and CMSNL
On to the repair...
First drain both the coolant and gearbox oil. Tip, remove the rad filler cap!
Remove the rev counter cable and clutch cable and remove the right hand side cover. Tip: pay attention to the clutch actuator pusher on the inside of the case!
To just do the kick start shaft you don't have to remove the clutch, but as I needed to replace all the gears the clutch had to come off. NOTE: If you do take the clutch off the balancer shaft does need to be timed to the primery - see bottom of the page!
To re-fit the new idler gear you will have to remove the ratchet plate
Refitting the kick start shaft and getting the spring tension can be testing...
Don't scrimp and fit a new gasket
Ratchet assembly, next is to get the correct clocking and spring tension.
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A250 PFL |
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original bike |
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new bike
Did you own a MBX in the 80's and have you got one now, please get in touch and share your story!
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rusty spare frame, this won't polish out! |